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Custom 1.1mm & 2.0mm Ultra-Clear Tempered Glass Panel

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Custom 1.1mm & 2.0mm Ultra-Clear Tempered Glass Panel

Product Description

Custom 1.1mm & 2.0mm Ultra-Clear Tempered Glass Panel

 

1. Product Overview & Key Engineering Highlights

Chenshi Tech is an established manufacturer specializing in custom ultra-clear glass panel manufacturing and precision cover glass fabrication. Built using high-purity low-iron float glass substrates, each glass panel delivers an exceptional visible light transmittance exceeding 91.5% with virtually zero iron-oxide greenish edge tint.

Complementing our specialized chemically strengthened etched AG glass panels and smoked grey display cover glass, our standard ultra-clear glass panel provides optimal structural rigidity, optical transparency, and surface flatness for electronic touch screens, industrial instrument viewports, and lighting fixtures.

2. Technical Specifications Table

Parameter Technical Details & Standard Options
Product Name Custom Display Cover Glass / Tempered Glass Cover Panel
Standard Thicknesses 1.1 mm / 2.0 mm (Custom 0.55mm, 0.7mm, 1.8mm, 3.0mm, 4.0mm available)
Raw Material Base Ultra-Clear Float Glass (Low Iron) / High Aluminum Glass / Soda-Lime Glass
Dimensional Tolerance ± 0.05 mm (High-Precision CNC Milling & Laser Cutting)
Optical Transmittance >= 91.5% (Bare Ultra-Clear Glass) / >= 95% – 98% (with AR Coating)
Strengthening Process Chemical Ion-Exchange Tempering (CS >= 450 MPa, DOL >= 8 um) / Thermal Tempering
Surface Hardness 7H – 9H (Pencil Hardness / Mohs 6–7)
Silk Screen Printing High-Temp Ceramic Ink / Organic Ink; Black Mask, Dead-Front, Logo, IR Window
Adhesive Backing Die-Cut 3M 467MP, 3M 300LSE, 3M 9495MP, OCA Optical Adhesive, Custom Foam Gasket
Edge & Corner Finishing 2.5D C-edge, R-edge, Flat Polished Edge, Beveled Edge, Stepped/Rabbeted Edge
Functional Coatings Optional: AF (Anti-Fingerprint), AR (Anti-Reflective), AG (Anti-Glare)
Impact Standards Compliant with Ball Drop Test (64g / 130g steel ball at 40–100cm), IK06 to IK08
Operating Temperature -20°C to +80°C (Extended industrial temperature range available)

3. Engineering Advantages of Low-Iron Ultra-Clear Glass

  1. Uncompromised Optical Clarity: Standard float glass contains ferric impurities that cast a distinct green shade across the face and along the edges. Our low-iron glass panel maintains total color neutrality and vivid chromatic reproduction, making it essential for true-color graphic displays and medical diagnostic screens.

  2. High Mechanical Strength via Tempering: Through precision chemical ion-exchange or physical thermal tempering, each finished glass panel withstands surface compressive stresses up to 650 MPa and meets IK07/IK08 drop ball standards without structural warpage.

  3. Seamless Module Integration: Equipped with CNC-chamfered perimeter edges and tight thickness tolerances (± 0.05 mm), every glass panel mounts cleanly into metal bezels or plastic frames using precision die-cut 3M adhesives or direct optical bonding (OCA).

4. Custom CNC Machining & Secondary Fabrication

Chenshi Tech provides end-to-end custom secondary operations to supply ready-to-assemble front panel components:

  • Precision CNC Profiling: Custom rectangular outlines, circular viewing ports, contoured CAD geometries, 2.5D pencil rounded borders, and safe polished arrises.

  • Ultrasonic Drilling & Sensor Cutouts: High-accuracy camera pinholes, speaker slits, microphone apertures, and capacitive tactile button notches.

  • Ceramic Frit Printing: High-opacity black border framing, multi-color corporate branding logos, semi-transparent indicator windows, and scratch-resistant ceramic inks fused into the glass.

  • Thin-Film Optical Coatings:

    • Anti-Reflective (AR) Coating: Magnetron vacuum sputtering boosting overall light transmission to over 96% and minimizing glare.

    • Anti-Fingerprint (AF) Layer: Hydrophobic oleophobic coating providing a water droplet contact angle over 115 degrees, repelling smudges, finger grease, and water spots.

5. Target Application Sectors

  • Electronic Touch Monitors & Kiosks: Capacitive touchscreens, ATM screens, point-of-sale (POS) terminals, and interactive wayfinding displays.

  • Medical Diagnostic Equipment: Blood analysis displays, patient monitoring touchscreens, and surgical console protective windows.

  • Smart Home & Industrial HMI: Thermostat control screens, smart home touch panels, CNC machine operator interfaces, and security access keypads.

  • Precision Optical Sight Glasses: Pressure chamber inspection windows, flowmeter viewports, and luminaire protective faceplates.

6. Frequently Asked Questions (FAQ)

Q: What is the main difference between standard float glass and an ultra-clear low-iron glass panel?

A: Standard clear float glass features an inherent greenish tint caused by higher iron oxide content. An ultra-clear low-iron glass panel uses refined raw materials to lower iron content below 0.015%, delivering a crystal-clear edge, higher total luminous transmission (>91.5%), and zero color distortion.

Q: Should a 1.1mm or 2.0mm glass panel be chemically strengthened or thermally tempered?

A: Glass sheets with thicknesses under 2.5mm (such as 1.1mm or 2.0mm) are strengthened using chemical ion-exchange molten salt baths (KNO3). Chemical tempering prevents the roller-wave distortions and visual birefringence typical of physical thermal tempering, ensuring high surface flatness for touch sensor bonding.

Q: Can you deliver custom shapes with pre-applied adhesive gaskets?

A: Yes. We offer precision die-cut adhesive backing using genuine 3M materials (such as 3M 467MP, 3M 300LSE, or custom waterproof foam gaskets) positioned accurately along the printed borders for immediate assembly.

Q: Can this glass panel combine multiple optical coatings like AR and AF?

A: Yes. We frequently manufacture multi-functional panels combining vacuum-sputtered anti-reflective (AR) coating with an easy-to-clean anti-fingerprint (AF) oleophobic top layer.

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